Offset Machines

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Introduction of Off Set Machines:

State-of-art printing quality as offset litho printing is the aim for all label printers. However the investment for machine itself still at higher side if compare to the other printing methods and Smooth want to improve it!!

Base on Shaftless full computerized technology in Intermittent field and wealthy experiences, Smooth developed the web-fed shaftless intermittent feeding off set machine with converting stations which unexpected low investment "Breaking rule price" will shock the market make contribution to printing filed.


Largest printing area by 430 x 410 mm in Web-fed Intermittent feeding Offset litho field

 

Specification of Off Set Machines:

Basic 8 Styles Configuration of Off Set Machines:

4 for 4 stations machine;
5, 4V, 4R for 5 stations machine;
5V, 5R, 4VR for 6 stations machine;
5VR for 7 stations machine
(Number: UV Offset printing station quantity, V: UV Flexo Varnish coating station,
R: Magnetic Rotary Die-cut station)

Advantages of Off Set Machines:

Shaftless technology
Independent digital multi-servo-drive to secure printing registration, speed, ink kneading etc stability.

Intermittent technology
High profitability for short & medium runs. Fastest job changes without standstills & minimum wastage.

Wet Offset litho printing technology
Temperature control printing unit with advanced damping system able to get state-of-art printing quality.

Web tension control technology
Beside full-automatic web tension control, the tension ratio can be set for web material specification variations.

Registration control technology
The harmony synchronicity on between electronic & mechanical constructions makes printing speed variations and stop then start printing none or minimum web wastage.

Maximized computerized technology
Maximized function settings by computer controlled.

Converting technology
Beside label, card, ticket, tag, badge, box, lid etc regular printings, can be support for A3 paper and A4 2 pages booklet printings. The converting stations by extended machines e.g. Hot stamping, Die-cutting, Embossing, Perforating, Laminating, Serigraphy, Slitting, Sheeting etc in tandem or stand alone can enhance the coverage e.g. RFID, Security, Hidden message, Scratch off, Thermal transfer, Tattoo, Stereography puff effects etc to be integrated.

Basic demands
ISO, CE, CNC processing, nit-pick QC etc are the basic demands for Smooth production lines.

Unexpected low investment
The ˇ§Breaking rule priceˇ¨ will shock the market make contribution to printing filed.

Applicable Materials of Off Set Machines :

Art paper, Mirror coat paper, Foil paper, PET, PVC, PP, BOPP, PE, Electrostatic paper, Hologram (Laser) film, Phosphoresent film, Flockings paper, Binding cloth, Textile, Garment, Satin, Cardboard, Kraft, Crepe paper, Polar film, Diffuse film, Silver reflect film, Laminate copper foil, Aluminum foil, Photoelectric film, Conductor film, Soft PC plate, LCD conductor glue, High Tec. Laminate material, Shockproof glue, EMI insulator, Sponge rubber, Conductor Sponge rubber, Mylar, Pressure sensitive materials...etc !!
Generally speaking the web materials if not with strong elasticity can be printed by this machine.

Standard Unit of Off Set Machines:

1. Unwinder
    * Max. 600 mm reel diameter, 76 mm core diameter for around 1000 meters run.
    * Self-control web feeding system included Speed coordinating sensors.

2. Colorful wide span TFT Human machine interface touch screen (HMI)
   * Include Web tension setting page, Inking speed ratios setting pages, Printing
      stations auto-positioning pages, Error inspection pages etc.
    * Other languages by English letters e.g. German, French, Spanish, Turkish,
      Malaysian etc are available.

3. Cool UV Offset Printing stations: the number shows quantity code,
    for example: 5 for 5 colors printing + UV stations
    * Shaftless independent servo drive printing stations.
    * Independent servo drive ink fountain rollers for inking speed ratios individually,
      automatically & agitating.
    * Advanced inking rollers construction, maximized Oscillating rollers & Form
      rollers to get state-of-art printing quality.
    * Temperature control continuous damping system with PH setting & alcohol
      mixer.
    * User friendly Printing pressure micro-adjust knob able to lift up / down 2 ends
      of Impression cylinder while printing.
    * User friendly Skew micro-adjustment knob on each station for printing
      registration, adjustable while printing.
    * Printing station full-automatic lubricating system & units.
    * Quartz plate thermal insulation UV able to handle some shrink films.

4. Central controlled printing stations auto-positioning & register system
    * Independent servo drive for each station printing registration by 10 micron
      tolerance adjustment in HMI touch screen.

5. Diamond finished feeding drums  
   
    * Cleaning web no pressing tracks remain.

6. Automatic computer controlled Ink washing systems

7. PS printing plate puncher

8. Tool kit for the machine

Optional Unit of Off Set Machines:

1. UV flexo Varnish Coating station (V) :
   
    * User friendly changeable Anilox roller benefit for Varnishing or Flexo ink
     Coating thickness variable applications.

2. Magnetic Rotary die-cut station (R)
   
    * Die-cut pressure adjustable while printing.
    * Pressure meter system (K & B KMS-3) can be the additional option.

3. Video web inspection system & unit ( I ) :
   
    * CCD with imagine memory & rotation etc functions (Fife InPrint).

4. Digital control for lateral, skewing printing registration for all stations

5.
2nd pass scanner system & unit
    * For back side printing multiple colors registration.
    * Apply with Smooth Serigraphy machine & Patent heat dryer can do multiple
      colors adhesive side printing.
    * Settings can be done by scanner and / or HMI touch screen.

6. Full automatic printing stations register system & units (FS)
    * Full automatic printing registration without adjustment.

7. Remote ink segmented fountain control system & units
    * Include PC for settings & memory.

8. Ink density measurement & control unit

9. Ink fountain agitator

10. Full automatic controlled alcohol mixer with doser system & unit
    * For printing station damping system.

11. 500 set jobs memory system
    * Re-print simply call the saved name then start commercial printing without
      settings (saving items include repeat length, registration, inking, tension etc).

12. Data transfer from pre-press storage system & unit

13. Jumbo Unwinder
    * Max. 1000 mm reel diameter, 76 mm core diameter for around 4000 meters run.
    * Self-control web feeding system include Speed coordinating sensors,
      Auto-braking system for tension control, Tension micro-adjust knob,
      Pneumatic lifting device, Air shaft etc.

14. Corona treatment unit

15. Static eliminator unit

16. Ultrasonic sensor

17. Monitor PS printing plate puncher
   
    * 2 monitors for 40 times enlarge imagines.

18. Machines on-line reciprocal system & loop box unit
    * For extended converting stations e.g. Hot stamping & Die-cut machine
      on-line purpose.
    * Innovative computer programs & devices to prevent speed uncoordinated
      caused bad registration, web jammed even web twist breakage situation.

19. SPM-450FT : CNC High speed Twin station Hot stamping &
      Die-cut Machine


20. SPM-450F : CNC High speed Single station Die-cut
      (Hot-stamping) Machine

21. SL-450CR: Slitter & Rewinder
    * Wastage rewind matrix can be the additional option.
    * items 18. ~ 20. can be connected on-line or working independently.

22. C-450: Sheeter