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Rotary Letterpress Machine SPM-270LR

** super high speed 230 RPM ( 13,800 imp/hr, 73 Meter/min )

Specification

Specification
SPM-270LR
SPM-340LR
Max. web width
280 mm
340 mm
Max. Printing Area mm)
Full Rotary :310(L) x 270(w)
Full Rotary :430(L) x 330(w)
Intermittent Rotary :50~240(L) x 270(w)
Intermittent Rotary :310(L) x 330(w)
Printing stations
Standard 5~7 Stations
(special order can be requested)
Standard 5~8 Stations
(special order can be requested)
Max. printing speed
230 RPM , 13 ,800 imp/hr ,
around 73 Mete/min
300 RPM , 18 ,000 imp/hr ,
around 130 Meter / min
power
3 phase, 80a
3 phase, 30kw
Consumption/UV nuit
3.6kw
33.6kw
Machine dimension
L380 x W100 x H 140 (cm)
L500 x W130 X H150 (cm)
Machine weight
3500KG(N.W.) ,4500 KG(G.W.)
6000KG(N.W.) ,7500 KG(G.W.)
Crate dimension
L394 x W124 x H169(cm)
 
Measurement
8.25CBM
 

Basic 19 styles configuration :
5, 4V, 4R, 4I for 5 stations machine;
6, 5V, 5R, 5I, 4VR for 6 stations machine;
7, 6V, 6R, 6I, 5VR, 4VRI for 7 stations machine7I, 6VI, 6RI, 5VRI for 8 stations machine
(Number: UV printing station quantity, V: UV Flexo Varnish station,
R: Magnetic Rotary Die-cut station, I : Video web inspection system & unit)

dvantages:

1. Human machine interface touch screen (HMI) & CNC printing station positioning system :


HMI touch screen
  • CNC program system control to give orders in wide span TFT colorful HMI touch screen. Simple & easy.
  • The other country languages by English letters can be put into HMI touch screen.
  • Exclusive 2nd pass control program system. Computer will micro-adjust the scanning range tolerance automatically to get best 2nd pass registration. Many control items can be set in HMI "2nd pass setting page"
  • Full-automatic inspect machine status such as electric current overload, servo breakdown...etc and alarm in the HMI "Error Inspection Page". So the maintenance is very easy & secure.
  • Central controlled printing stations auto-positioning system operator do  printing stations positioning only required by HMI touch screen. Just set repeatlength all printing stations will auto-positioning immediately then micro-adjust the  position if needed. ** for SPM-340LR only
  • Full automatic printing stations positioning system & unit (FS) can be optionjust press the button will see all register marks of each printing stations 100% matched in one full automatically.
    ** for SPM-340LR only
  • 100 set jobs memory system for each printing stations position, ink leaking speed, repeat length, backward length, tension data, setting parameters etc can be memorized in HMI "Job file selecting & setting page". Select memorized file name start re-print directly.
    ** for SPM-340LR only

 2. Printing station construction & Electrical parts:


SPM-340LR main control panel


SPM-270LR printing station digital control panel

  • Get rid of traditional printing station positioning operate by manual, CNC printing station positioning computer digital controlled can do micro-adjust to achieve 0.01 mm (10 micron, u) accuracy just give order to computer (10 u tolerance is impossible to be made by manual).
       *SPM-340LR by central control in HMI touch screen, SPM-270LR by digital panel control of each printing station
  • Computer will auto-adjust the printing registration due to speed variation or restart the machine printing. Operator no need to re-adjust many items again & again manually as other machines. Less trouble and save lots of material wastage.
  • Thanks to Independent servo drive inking speed system in each printing stations, ink volume adjustment by CNC computer digital control to do precise micro-adjustment while printing. Computer will change ink leaking volume automatically according to the printing speed variation. Easy, efficient, no wastage.
  •   Oscillating swing ink rollers in each printing station can make ink more average spreading to get best printing quality. Vacuum electroplate alloy rollers no rust, less consumption. Printing overlap shadow erasing rollers operator can compose to fit different printing jobs demand.
  •  Simplified printing pressure micro-adjustable switches can adjust the opposite edges of printing pressure in the same time, operator no need to adjust both sides pressure many times also to put his hands inside the printing station, less trouble & save time. Impression rollers easy changed for maintenance.
  • UV flexo Varnish Coating station (V) design for quick changeable Anilox roller benefit for Varnishing or Flexo ink coating thickness variable application. Choose Full-rotary mode the coating will be more efficient. Varnish oil tank with heater can get best varnishing quality.
  •   When printing station not using, operator can stop the station operating no rollers consumption.
  •  CNC MPG stepping micro-adjustment unit has 3 functions : stepping web feeding, stepping web tension adjusting, stepping web printing (this function for SPM-270LR only) . Easy setting to save lots of time & material wastage. (photo as above)
  •  Size variation just input the order size in HMI touch screen, no need to change cylinders & gears, save time & cost. Printing cylinders can choose Take out or Askew adjust or Magnetic 3 styles to have its advantage :
    Take out style : to prepare next jobs printing plates mounting on the spare cylinders is convenient; Askew adjust style (AP) : to adjust the printing plate position is convenient by askew micro-adjustment (this style the max. printing area is smaller, the cylinders can be took out also) Magnetic style (MP) : most convenient method just mount from the register slot, can be took out also. ** for SPM-340LR only
  •  Central management electronic control instead of by many wires connection benefit for signal transmit speed, maintenance and longer life. Durable Electrical parts such as Current Filter to skip wrong electrical messages; Current Breaker auto-stop current once power problem arise to protect machine etc.

3. Machine body & UV control system :


Specialize feeding drum 

  • Machine body made by professional CNC hole drilling and One body integrated molding. Machine parts made by CNC lathe to achieve strict QC request.
  • Professional Specialize liner sliding tracks make printing registration precisely. Oil sealed complicate bearings on many parts of machine no wear & tear, easy for maintenance, durable.
  •   Specialize feeding drums no pressing traces remain on web while feeding. (as above photo).
  • Auto reciprocal adjustment on between UV luminosity and printing speed. Auto or Manual 2 modes, 100% or 75% or 50% strength can be choose.
  • When printing station not using can stop the UV station operating no UV glasses consumption.
  • Cool UV glasses can handle some special materials such as PVC, PE, PET etc to against shrinkage is available for standard unit.
  • Smaller machine body but has more applications & functions, easy for moving and save the space of factory. ** for SPM-270LR only

4. Tension control, On-line working & Ink washing :


Machines on-line reciprocal system & loop box unit (RS)

  • CNC program system control can micro-adjust the tension of web automatically or can be controlled by MPG switch manually. Applicable for many kinds of materials.
  •  Machines on-line reciprocal system & loop box unit (RS) for Die-cut, Hot-stamping machines on-line with Rotary printing machine by unique computer systems & devices to prevent speed uncoordinated caused bad registration, web jammed even web twist broken situation. Dancing roller in loop box is benefit for web smooth feeding. ( The unit as above photo ).
  •  Automatic computer controlled Ink washing unit can wash printing station easily & convenient in very short time.
  •  Printing station lubricate piping unit benefit for maintenance & longer life.
  •  Extra large printing area 430 x 330 mm, super high speed 300 RPM (18,000 imp/hr, 130 Meter/min). Speed variation gradually for machine protection.
    On-line with SPM-340F : CNC High speed Single station Die-cut machine (Flat-bed Die) can achieved 300 rpm (imp/min) ; 18,000 imp/hr super high speed.


    Check SPM-340F    or

    with SPM-340FT : CNC High speed Twin stations Hot-stamping & Die-cut machine (Flat-bed Die)
    can achieve 250 rpm (imp/min); 15,000 imp/hr super high speed.

    Check SPM - 340FT 
     ** this term for SPM-340LR only


SPM-340LR- 6RI + SPM-340FT  ** Max. speed 250 rpm (imp/min)

  • Extra large printing area 310 x 270 mm, super high speed 230 RPM ( 13,800 imp/hr, 73 Meter/min ). Speed variation gradually for machine protection.
  • On-line with SPM-320F : CNC High speed Single station Die-cut (Hot-stamping) machine (Flat-bed Die)or SPM-320FT : CNC High speed Twin station Hot-stamping & Die-cut machine (Flat-bed Die) can achieve 200 rpm (imp/min); 12,000 imp/hr super high speed.


  •  
    Check SPM-320FT
    Check SPM-320F    ** this term for SPM-270LR only


SPM-270LR- 6 + SPM-320F ** Max. speed 200 rpm (imp/min)

Applicable Materials, Printing samples & Awards:




1.Applicable Materials :

Art paper, Mirror coat paper, Foil paper, PET, PVC, PP, BOPP, PE, Electrostatic
paper, Hologram (Laser) film, Phosphoresent film, Flockings paper, Binding cloth,
Textile, Garment, Satin, Cardboard, Kraft, Crepe paper, Polar film, Diffuse film,
Silver reflect film, Laminate copper foil, Aluminum foil, Photoelectric film,
Conductor film, Soft PC plate, LCD conductor glue, High Tec. Laminate material,
Shockproof glue, EMI insulator, Sponge rubber, Conductor Sponge rubber, Mylar,
Glue side printing labels, Security labels...etc.

Generally speaking all the printing materials just not too elastic can be
printed by this machine.

2.Awards :
2000 National Award Symbol of Excellence
2001 National Glory of Industry for Innovation & Research
2001 National Award of Enterprise

Standard Unit:

  • Unwinder
  • Cool UV Printing stations : the number shows quantity code, for example: 6 for 6 colors printing + UV stations  
  • Standard Take out style Printing cylinders by the printing & Flexo Varnish station quantity
  • Colorful wide span TFT Human machine interface touch screen (HMI)
  •   CNC printing station positioning system & CNC MPG stepping micro- adjustment unit   
    *Technology cooperate with Japan partner
  • 2nd pass scanner unit
  •   Specialize feeding drums
  • Printing overlap shadow erasing rollers
  • Automatic computer controlled Ink washing uni
  • Central controlled printing stations auto-positioning system
    *Technology cooperate with Japan partner
    ** for SPM-340LR only
  • 100 set jobs memory system
    *Technology cooperate with Japan partner
    ** for SPM-340LR only
  • Printing station lubricate piping unit
  •   Standard printing plate mounting machine
  • Tool kit for the machine


Optional unit :

1.UV flexo Varnish Coating station (V) :


SPM-340LR


SPM-270LR

*Easy changeable Anilox roller benefit for Varnishing or Flexo ink Coating thickness variable application.
*Varnish oil tank with heater can get best varnishing quality.

2. Magnetic Rotary die-cut station (R) :


SPM-340LR


SPM-270LR

*Die-cut pressure can be adjusted while printing.
*Pressure gauge system can be the additional option.

3. Machines on-line reciprocal system & loop box unit (RS)
*Technology cooperate with Japan partner

4. Video web inspection system & unit ( I ) :


*include CCD provided by USA Fife (with memory function) or U.K. V-tech

5. Full automatic printing stations positioning system & unit (FS)
*Technology cooperate with Japan partner

6. Lamination unit (L)

7. Corona treatment unit (C) :

*benefit for plastic materials surface treatment before printing provided by
local manufacturer


8. Static eliminator unit (S)
9. Askew adjust style Printing cylinder (AP)
10. Magnetic style Printing cylinder (MP)
*for SPM-340LR only, provided by German Kocher & Beck
*items 1. ~ 10. are for installed on machine table or Unwider

 11. Electrical Video Printing plate mounting machine (E) :

* 40 times enlarge microscope 2 monitors can make the printing plate mounting more easy & precisely. 10 u tolerance is hard to be adjusted by
eyesight, clip unit can help operator plate mounting onto correct position easily.

Specification :


* 2 high-definition CCD video cameras, with high optical magnification (40 times enlarge microscope).
* 2 sets of 9" register screens (viewing monitor)
* 2 sets of illuminating lights to facilitate error free registration positioning
* Clip unit to help operator to stick the plate on the precise position easily.
* Also compatible for mounting Flexo plates for all Rotary flexo presses
* Standard machine can handle cylinder width ranging from 7" ~ 25"


12.SPM-340FT : CNC High speed Twin station Hot stamping & Die-cut Machine
*suggest for SPM-340LR

13.SPM-340F : CNC High speed Single station Die-cut (Hot-stamping) Machine
   *suggest for SPM-340LR 

 14. SL-340CR: Slitter & Rewinder
*suggest for SPM-340LR

15. SPM-320FT : CNC High speed Twin station Hot stamping & Die-cut Machine
*suggest for SPM-270LR 

 16. SPM-320F : CNC High speed Single station Die-cut & Hot-stamping Machine
*suggest for SPM-270LR 

 17. SL-300CR: Slitter & Rewinder
*suggest for SPM-270LR
*items 12. ~ 17. can be connected on-line or working independently.

  18. C-340: Sheeter

 * items 18. can be connected on-line.

Demo Samples :

Matt BOPP stereographic varnish effect
                            
PE film dedicate icon printing & Hotstamping
Texture paper embossing & hot- stamping on the same icon
Transparent PVC color gradation effect
Hard PET multiple die-cut effect

*Smooth pursues a policy of continuous product improvement and reserves the right to minor modify the specification of any of its products without notice